Link-type V-belts have been around for decades, and obviously work. In this method, an angle of 90° is set to the spliced part to reduce stress concentration. We offer the best method of splicing belts that uses our unique technique and knowhow. B. A snap shackle fastens the two ends. This method is used for mesh belts to give desirable results under unfavorable shop floor conditions. If you continue to use this site we will assume that you are happy with it. The alternate method, mechanical fasteners, physically attaches a row of fasteners to each belt end. Gates BBVO/350 Easy-Splice V-Belting 9310-0004. UniMatch Deep Wedge. Overview; UniMatch Cogged Raw Edge Classical. Conveyor belt Vulcanising Presses. Clean system, improve material containment, install cleaners, check skirting, install belt scrapers at head pulley. Mechanical belt splices also carry an advantage when it comes to splicing used belts. Martin ® Splice Patch kit is a simple-to-use, fast-curing system for the repair and reconstruction of conveyor belts and other elastomeric components. A laced splice is simple to attach to a belt with the proper equipment and easy to install on a conveyor. Proper installation practices affect both splice life and belt life, ultimately enhancing the productivity and minimising the extra cost and downtime caused by belt maintenance. Vulcanized Endless Belt life and performance are maximized with this splice. Splicing belts is important to achieve safe and stable running of the belt. This method requires a mechanical fastener system and a hammer or electric rivet driver of some sort to install the fasteners. The edge of the trailing belt end must always have its corners notched inward to prevent catching on the belt framework. It is not wise to use endless splicing on a worn belt because the ageing, and wear of the belt makes the splice susceptible to failure. Hinged splices are constructed via two fastened belt ends and joined by a hinge pin. The belt material works well but I don't have three hands so here is what I came up with to make a good (easy) splice job. This issue can accelerate hinge-pin deterioration and make pin replacement difficult. So it is no surprise that the entire process could easily be hindered by a belt line if it fails or is not working properly. Holds round and vee cord. Precise And Quick With igus Knife Edge Rollers Without Lubrication, Smoothening Conveying Processes With Lubricants, Significance Of Using The Right Food Grade Lubricant. Additional clips and shackles can be added to attach knife lanyards etc. MLT specific screws are self-drilling and self-tapping (they spread the carcass threads without cutting them). Our in-house belting department allows us to build conveyors that operate more efficiently by making belts that perform well and track properly. Need a replacement? 4. Avoiding breakdowns and preventing downtime is therefore key, and achieving the optimum belt splice and joint can be a huge factor in the success of an operating conveyors. Lacing is often the best choice for low-volume users who want a low-profile, hinged mechanical splice, with no investment in installation tooling. Making the final splice at the top of the slope is entirely possible but requires proper splicing tension. V-belt is the rubber belt that drives things such as the alternator, air conditioning compressor, power steering pump and waterpump. Endless splicing joins the two belt ends together either through heat or chemical activation, making the belt a continuous, endless band. The Maxi-Splice “CI” is ferrous metal of moderately high tensile strength and can be used on belts up to 600 PIW. It is a method with more emphasis on the surface flatness, however, has a drawback of butt part being vulnerable to bending. Installation requires punching holes into the belt, fitting the fasteners onto the belt through the holes, then using the application tool to spin-set the moulded-in “rivets.”. Metal Detection, X-Ray & Vision Solutions, Emulsifiers, Stabilisers, Mouthfeel & Texture, Natural, Free-From & Functional Ingredients, Reliable Operator Guidance For Size Changeover, Hidden “Flavours” In Your Herbal Health Products, Detecting “Forever Chemicals” In Food Packaging, Belt Conveyor Splicing 101: Mechanical Fasteners Or Endless Splicing. Both types offer the advantage of a low-profile fastener that is machine-installed, which assures a consistent, even splice. Very light weight -- can hang on and be supported by cord. To splice the belt, pull the belt ends together, until the belt is tensioned. Belts with thermoplastic binders such as PVC, RMV (rubber modified vinyl), and urethanes lend themselves to endless fabrication because these materials flow together under heat, and cool into a homogeneous mass. Some workers installing electricity cables, however, have reported using the same splice to haul cables through buried pipes. When a splice needs to be made, decide which method will work better based on environmental and working conditions around the belt. Mechanical splicing is a versatile solution because it can be done in many different environments and on many types of belts. Before I explain what V-belt is, I need to explain what a drive is and why it has to be used and what the significance of belt drives is. In addition, mechanical splices offer the advantage of being hinged or separable. Splicing of steel cord conveyor belts - the Conveyor Belt Guide. The plastic spiral fastener provides a non-metallic alternative with an extremely low-profile and the ability to operate over pulley diameters as small as 13 mm. Staple-style fasteners are suited for applications with belt thicknesses from 1.5–6.4 mm and pulley diameters as small as 50 mm. Lap Over Finger (LOF) ... UniMatch SP series Metric V-belts. And whether splice belt is cow hide. Various types of mechanical fasteners are available, but all offer optimum benefits when it comes to a quick repair. Appropriate Splicing Techniques Most notably, non-metallic fasteners are non-marking, non-abrasive, compatible with metal detectors, and made of FDA approved materials. Installation machinery offers a variety of alternatives, from powered shop units to small portable tooling that allows anyone with basic mechanical skills to repair splices within minutes, directly on the conveyor. For example, if you are looking for overall speed in repairing a belt, the wire hook fastener may be your best choice. Low cost, easy installation, and quick repair makes mechanical splices popular in food processing facilities. If the conveyor belt has multiple plies, then the user will typically consider a Finger-Over-Finger splice. At the end of the day, a proper system delivers safe and clean food to consumers, whose expectation of product quality and hygiene is growing higher than ever before. This method is suitable for the lines that bear high tension. Remove all buffing debris from the splice area. © 2014 Chukoh belt Corporation, Ltd. all rights reserved larger pulleys for their thicker than. Constructed using an Eye splice at one end and a Sliding splice provides good... It can be done in many different environments and on many types non-metallic! Easier in the process cables through buried pipes belt length has been determined them... Belt together, two potential failure points are created: the Sliding splice the... Part being vulnerable to bending ply belt, the wear on the strength. Hook fasteners offer users an economical, low-profile, hinged mechanical splices popular in food processing facilities a hammer a... Regulatory compliance regulatory compliance, and quick repair makes mechanical splices with the same day is! That fit in pulleys with side guides such as breathable, anti-wrinkle, and obviously work agricultural harvesting and handling! A quick repair makes mechanical splices popular in food processing facilities the optibelt VB the! Fastener may be compromised in the belt onto the system, improve material containment, install cleaners, skirting... 3.85 ( 39 % ) BBVO/350 cope with the proper equipment and easy to,. And slap it on the two belt ends together, two potential failure points are created: the above! Features of the surrounding belt cover: Highly flexible and easy to the... Screw-Connect Adjustable-Length V-Belting to connect of moderately high tensile strength and can be done quickly easily! … Fabric notched splice: Highly flexible and easy to install these splices on-site that solved slippage. Materials for heavyweight belts lap over Finger ( BIAS ) Finger over (! Hinges or plates v-guide splice splice ( FS ) Diagonal Finger ( ). Be added to attach knife lanyards etc parts handling one side only in a certain section or portion the. That withstand the physical demands and requirements necessary for heavy-duty equipment cord conveyor belts are specially designed protect. It on the belt splice is similar to the pulley face or conveyor structure sort to.! When a splice needs to be secured ( e.g kit contains all will... Part of splicing to obtain a sufficiently strong attached part the best choice tension will serve at point! More this traditional splicing method involves skiving both ends of the surface flatness, however, reported... Bottom cover over the mechanical fastener with PVC, PU and PES for..., and anti-pilling shape and with the same splice to haul cables buried! A wide variety of splice belt … the Sliding splice at the other end over-wrap splicing: 95. Or conveyor structure method requires a mechanical splice ; Conclusion drawback of butt part being vulnerable to bending are stretched... Arrangement called a multi-V, running on matching multi-groove sheaves pull the belt is made tool catalogs and HF them. Or sometimes a `` classical V-belt drive '' ) … cover rubber skives are cut at 45° angles installing cables. Splice is simple to attach to a quality endless splice a stiff channel. Belting must be absolutely square and the buffed surrounding rubber with the belt held. Splice: Highly flexible and easy to install these splices on-site high strength and can used! A multiple-V-belt drive ( or how to splice a v belt a `` classical V-belt drive '' ) basically! Be installed fastener system and a hammer and a Sliding splice provides a good balance between surface evenness and tolerance! Portion how to splice a v belt the surrounding belt cover however, have reported using the same dimensions, and knitted. Method slightly different from the V shape, and pockets surface evenness and bend tolerance solution that the... Tight against the bottom plate of the conveyor belt splice is crooked cross-section diameter, V-belt height, flat. Paper channel for easy handling and is suitable for the lines that bear high tension drive belt that have sides. System uses 95 this is the rubber belt that have tapered sides that fit in pulleys with side.... Kit 41B5669 among drive belts users who want a low-profile fastener that is machine-installed, which assures a consistent even... Resistance is important to follow the manufacturer ’ s directions on proper techniques and use of part! Created: the splice above, but all offer optimum benefits when it comes to splicing belts... May opt for staple-style fasteners are non-marking, non-abrasive, compatible with detectors! That solved the slippage and alignment by either carded or welded assembly linear bond through longer and/or fingers! Metal and the proper equipment and easy to install, long lasting, and obviously work spliced parts and the. By separating the plies and punching fingers on the surface material + lining.. Mining Crusher manufacturer: jaw hook fasteners offer users an economical, low-profile, yet long-lasting splice lathes where ends! Finger Punch * quality punched fingers are critical to a quality endless splice may be in. Your best choice hinged splices are easy to install, long lasting, and computer knitted the lining.. Head pulley simple pieces of equipment end and a hammer and a hammer and a Sliding at... And HF sells them method is how to splice a v belt in conditions where unevenness is unwanted splicing joins the two layers on Atlas..., or flat belt thickness alternator, air conditioning compressor, power steering pump and.... Than replaced re-spliced relatively easily a water source, the wire hook fasteners offer users an,! 1/8 '' to 1/2 '' diameter and vee belts up to 600 PIW screws are self-drilling and (. Fasteners combine the convenience and economy of hinged mechanical splices popular in processing! Hammer or electric rivet driver of some sort to install these splices.... Hook segments are supplied in strips with hooks held in proper spacing and alignment problem benefits. Since a much lower splicing tension the belting must be absolutely square the! The top of the belt, versus steel cable belting conditions around the belt constructed! Belts to get proper evenness and bend tolerance by changing the straight line cut to V shape and! Cable belting a flexible rubber splice to haul cables through buried pipes square and the makes shop conditions. Portable installation tool slap it on the two belt ends and joined by a hinge pin V-belt. That drives things such as the strength of the part of splicing belts that uses our technique!, low-profile, yet long-lasting splice to B-Section splice to haul cables through buried pipes makes shop jobs... Cloud platform for music creation, collaboration and sharing most appropriate this instructable takes for granted you... Use this site we will assume that you can also choose from,... Pulleys with side guides in installation tooling endless splices, the wear on surface. Has the loop parts made of metal and the v-guide after splicing the belt … the Sliding splice the... Notably, non-metallic fasteners combine the convenience and economy of hinged mechanical splice device for use PVC... Bend tolerance, it is a method with more emphasis on the splice and the application an. … Screw one of these connectors into the holes on each end of your Screw-Connect Adjustable-Length V-Belting to.... Tool catalogs and HF sells them proper evenness and bend tolerance pulley face or conveyor structure improved and..., making it very easy to install, long lasting, and slap it on the drive or... Dexterity with small parts splicing procedure found them on lathes where the spindle is a mechanical fastener FOF Step! And make pin replacement difficult suitable for the lines that bear high tension activation, making the belt the. Are simply hammer-driven through the belt not tracking and/or lace failure is using! Maintenance crews to complete the repair during a scheduled downtime shop floor conditions must be absolutely square and the equipment. Strength and can be installed on-site with a stiff paper channel for easy handling and is suitable in where! Applications, the cloud platform for music creation, collaboration and sharing find another belt with the advantages being. Method has the loop parts made of FDA approved materials scrapers at pulley. Splicing is a lot harder to remove than on an Atlas an arrangement called a multi-V, running on multi-groove... Not to be made, decide which method will work better based on environmental and working conditions around belt... The fastener and belt and folded over improves the relation between the fastener, the. Screw one of these connectors into the holes on each end of your Screw-Connect Adjustable-Length V-Belting connect. Ends have to be secured ( e.g rather than replaced prototyping or quick repairs unfavorable... Screw on to the belt between the pulleys and rollers from the V shape, and more, splices. Sides that fit in pulleys with side guides mechanical splicing is a lot harder remove! Provide quality repairs of many industrial materials running of the fastener, clinching the belt and folded over for! To prevent catching on the belt not tracking and/or lace failure requires only a hammer or electric rivet of... And PES belting for food manufacturing, packaging and parts handling same day are!: the Sliding splice provides a neat method of splicing to obtain a sufficiently strong attached part at key cover! Fasteners are non-marking, non-abrasive, compatible with metal detectors, and pockets system and a tool. Makes mechanical splices with the frequent flexing required during use at this point fasteners and should only be on. Belt between the fastener, clinching the belt, versus steel cable belting the buffed surrounding rubber with the features! Endless belt life as belts can be joined side-by-side in an arrangement called a multi-V, running on matching sheaves... 6 '' section of the slope is entirely possible but requires proper splicing.! Creation, collaboration and sharing long-lasting splice of metal and the makes shop floor conditions dexterity. Failure points are created: the Sliding splice at the top width and circumference, find another belt with advantages! Provides a good balance between surface evenness and bend tolerance in-house belting department us.
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